Easy to Operate

操作简便

Computerized Order Placement

计算机化下单

High Efficiency

高效率

Premium Raw Materials

优质原材料

Labor Saving

节省劳动力

YBL-2546 High Speed Carton Printing Slotting Die Cutting Machine Flexo Printer

YBL-2546 High Speed Carton Printing Slotting Die Cutting Machine Flexo Printer

多功能、高精度

Paper Feed Unit

◆ Front-edge paper feeding increases fan flow, maintaining accurate paper feeding at high and low speeds.

◆ Segmented airflow and paperboard size adjustment.

◆ Front baffle positioning reduces paper feeding errors and improves paper feeding, printing, and die-cutting accuracy.

◆ Left and right side baffles are motorized for left and right movement, with a paperboard aligning function.

◆ Rear paperboard support is motorized for forward and backward movement.

◆ Front baffle gap adjustment is manual and synchronized.

◆ Continuous and skipped paper feeding functions are available (continuous or skipped paper feeding can be selected as needed).

◆ Upper and lower paper feed rollers:

◆ Upper roller: Steel tube covered with wear-resistant nitrile rubber for balanced operation.

◆ Lower roller: Paper feed roller surface is embossed with hard chrome plating.

◆ The paper feed pressure roller gap adjustment adopts a self-locking mechanism with an adjustment range of 0-11mm.

◆ The pressure roller is driven by a rolling cross coupling to reduce wear and ensure a more balanced transmission. ◆ The machine can be separated and combined, and is equipped with a siren that continuously sounds during operation to ensure operator safety.

◆ The travel axis is equipped with a friction clutch to prevent damage to the machine due to improper operation.

◆ The main engine motor is equipped with a protective device when starting (the main engine will not start if the machine is not locked).

◆ The paper feed unit automatically resets to zero electrically.

◆ The automatic zero reset mechanism is used for standard cartons. After printing one or two test sheets, the machine can be adjusted to the correct position, reducing cardboard waste.

◆ The line gap adjustment utilizes a self-locking mechanism with an adjustment range of 0-12mm.

◆ The slotting cutterhead height and lateral adjustment features anti-collision protection.

◆ The slotting cutter is 7mm wide and made of heat-treated alloy. The toothed slotting cutter and double-bladed trimming cutter provide a sharp edge.

Paper Feed Unit

Printing Unit

Printing Roller:

◆ Made of high-quality steel, ground and hard-chrome plated.

◆ Balanced and calibrated for smooth operation.

◆ The reel-mounted plate uses locking devices on both sides for more accurate plate alignment.

◆ Full plate mounting grooves, suitable for 9mm plate strips.

◆ Loading and unloading printing plates, with a foot-operated switch for electrically controlled forward and reverse rotation.

  1. Printing Pressure Roller:

◆ Made of ground steel tube with hard-chrome plated surface.

◆ Dynamically balanced and calibrated for smooth operation.

◆ The pressure roller gap is adjusted using a self-locking mechanism with an adjustment range of 0-12mm.

  1. Metal Anilox Roller (customizable mesh size based on customer requirements) (A ceramic anilox roller is available for mesh sizes above 250)
Printing Unit

Slotting Unit

◆ Pre-pressing rollers prevent cardboard from breaking after pre-pressing.

◆ The diameters of the upper and lower slotting cutter shafts are 240mm/215mm, respectively, and the tube wall thickness is 25mm.

◆ The diameters of the upper and lower pressure-dividing shafts are 155mm, and the tube wall thickness is 25mm.

◆ Single-axis dual-knife slotting, with box height adjustment using PLC and digital electric adjustment, controlled by a touchscreen.

◆ The slotting phase is adjustable 360° using PLC and digital input, and can be adjusted both while the machine is stopped and running.

◆ The slotting cutter head and crimping roller utilize synchronized electric adjustment for lateral movement. Adjustment is via the PLC touchscreen, and carton dimensions can be directly input for automatic adjustment.

◆ The slotting cutter disc utilizes five blades, adjusted by ten ball screws, positioned by linear guides, and connected by a steering gear and coupling, ensuring precise adjustment of cardboard dimensions with zero error. ◆ The cutterhead is 185mm thick, ensuring smooth adjustment and movement.

◆ The slotting cutterhead utilizes a fork-type structure, reducing the slotting length and width to 280x100x280x100mm.

◆ The steel tube surface is made using an advanced electrochromium plating process, making it hard, smooth, and wear-resistant.

◆ Consistent dot patterns and even inking.

◆ Extended service life of the printing plate and rubber roller. ◆ The anilox roller gap adjustment features a self-locking mechanism with an adjustment range of 0-8mm.

  1. Rubber Roller:

◆ The ink distribution roller is coated with wear-resistant rubber. The center height of the roller is parabolic to compensate for deformation under load and improve ink transfer. The rubber is made of nitrile butadiene rubber with a Shore hardness of over 60 and a special polishing process for excellent ink transfer. The roller is driven by a motor when the main machine is shut down, automatically distributing the ink without stopping the machine.

◆ The rubber roller gap adjustment features a self-locking mechanism with an adjustment range of 0-8mm.

  1. Phase Adjustment Mechanism:

◆ Planetary gear mechanism.

◆ The printing phase is computerized and digitally controlled, allowing 360-degree adjustment (adjustable both during operation and at rest).

◆ The lateral displacement of the printing roller is electrically adjusted with an adjustment range of ±5mm.

◆ The printing plate roller uses electrically adjusted phase, enabling fast zeroing and plate adjustment, and high plate adjustment accuracy. 6. Paper Feed Shaft

◆ Upper paper feed roller,

◆ Lower paper feed roller, and lower paper guide roller are hard chrome-plated.

◆ The paper guide roller gap adjustment uses a self-locking mechanism with an adjustment range of 0-11mm.

  1. Ink Circulation Structure:

◆ Pneumatic diaphragm pump provides stable ink supply and simple operation and maintenance.

◆ Ink filter filters impurities.

◆ Equipped with an ink monitoring system that alarms when ink is low.

  1. The printing phase locking device uses a pneumatic brake mechanism. When the unit is separated for phase adjustment or cleaning, the brake mechanism limits gear rotation and maintains the original gear position.
Slotting Unit

Die-Cutting Unit

Rubber Cushion Roller (Hot Coil Tempering):

◆ Utilizes a 1:900 crankshaft rotation reversing mechanism with a 30mm floating lateral motion.

◆ The rubber cushion roller is made of high-quality steel, with a ground surface and hard chrome plating.

◆ Balanced operation ensures stable operation.

◆ Rubber cushion thickness is 8mm, width is 250mm.

◆ The gap between the rubber cushion roller and the die roller is adjusted using a self-locking mechanism with an adjustment range of 0-16mm.

◆ The rubber cushion roller has an automatic compensation mechanism that automatically controls the speed of the cushion roller.

◆ The rubber cushion roller has a cutting and leveling mechanism that promptly trims the surface of the cushion roller to maintain a smooth cushion roller.

  1. Die Roller (Hot Coil Tempering):

◆ The die roller is made of high-quality steel, with a ground surface and hard chrome plating.

◆ Dynamically balanced operation ensures stable operation. ◆ The die-cutting screw holes are spaced 100mm horizontally and 12 equal intervals radially. The screw holes are M10.

◆ Applicable creasing height is 22.60mm.

◆ Wood template thickness is 13mm, blade height is 25.4mm.

◆ Imported U-Force blades are 7mm wide, ensuring both strength and toughness.

◆ Box height is manually adjusted with four blades.

  1. Die-cutting Phase Adjustment Mechanism:

◆ Planetary gear mechanism

◆ Die-cutting phase is computerized and digitally controlled, with 360-degree adjustment (adjustable both during operation and at rest).

◆ The die-cutting roller is electrically adjustable horizontally, with an adjustment range of ±5mm.

  1. The paper guide roller gap is self-locking, with an adjustment range of 0-11mm.

◆ The paper guide roller is driven by a rolling cross coupling, reducing wear and ensuring smoother transmission.

  1. The die-cutting unit uses an independent servo drive to prevent ghosting during printing.
Die-Cutting Unit

技术参数

ModelUnit25422552
Roller Diameter (including plate thickness)毫米φ800φ800
Roll Length毫米42005200
Inside Width of Machine毫米46005600
Economic VelocityPieces/min40-6060-80
Maximum SpeedPieces/min100100
Maximum Printing Size毫米2450x42002450x5200
Maximum Feed Size毫米2500x46002500x5600
Minimum Feed Size毫米550x1000550x1000
Adaptable Board Thickness毫米2-152-15
Thickness of Wall Panel毫米6060