Easy to Operate

操作简便

Computerized Order Placement

计算机化下单

High Efficiency

高效率

Premium Raw Materials

优质原材料

Labor Saving

节省劳动力

YBL-PM123 Full HD Absorption 5+1 Printing Drying Oiling Slotting and Die Cutting Machine

The machine is composed of paper feeding, printing, drying, glazing, drying, die-cutting, stacking and other parts, which can complete the printing and die-cutting processes of three layers and five layers of corrugated cardboard at a time.

YBL-PM123 Full HD Absorption 5+1 Printing Drying Oiling Slotting and Die Cutting Machine

多功能、高精度

Paper Feeding Unit

Electric control machine clutch with alarm bell, continuous ringing alarm during the journey to ensure the safety of operators.

The drive shaft is attached with electromagnetic friction clutch to avoid misoperation and damage to the machine. When power failure can be manually opened the unit, clean the scraper, to prevent a long time power failure caused by gridding roll blockage.

Pneumatic interlocking device.

Host motor start protection device, after each unit is closed, each group pneumatic lock, and equipped with a total locking cylinder, can make each unit and the bottom rail lock integrated. When the cylinder is not locked, the main motor cannot start running; When the main motor is running, the locking cylinder cannot be opened.

Leading edge paper feeding system, high-precision paper feeding, paper feeding time intelligent control. Can transport hard cow cardboard board and three, five, seven layers of board.

Vacuum adsorption paper feed, to overcome the different bending degree of cardboard, to ensure smooth paper feed.

Electric adjustment of side baffle, manual synchronous adjustment of front baffle clearance, electric adjustment of rear baffle position.

The planned production quantity can be set. When the plan is completed, the system automatically instructs to stop the paper feed and sends a warning signal. The paper feeding part is equipped with PLC color touch screen, which displays the phase setting of printing, glazing and die cutting part, and can set and display the production quantity and single alarm.

Equipped with multi-channel brush, electrostatic dust removal, and equipped with dust suction device, can remove a large number of impurities on the printing surface of the cardboard, improve the printing quality.

High efficiency and energy saving frequency conversion motor, vacuum adsorption, all ceramic adsorption paper feed wheel, paper feed smooth and fast.

Paper feeding part, printing part, glazing part, die cutting part electric automatic zero.

General carton using automatic zeroing device, test printing less sheet can be adjusted to the correct position, reduce cardboard waste.

Paper Feeding Unit

Printing Unit

Printing Roller:

1.Printing roller  ¢ 390.6 (including plate diameter of  ¢ 405)

2.Seamless steel pipe material, surface grinding, hard chrome plating.

3.The printing roller is the shaft head forging part, the conical transition, and the dynamic balance correction is made after all processing;

4.Ratchet fixed roll plate shaft, full hanging plate groove hanging plate

5.When loading and unloading plates, the foot switch intelligent electric control positive and negative rotation.

6.Phase adjustment: the printing roller is equipped with automatic zeroing device, and adopts PLC multi-function touch screen control, variable frequency motor adjustment speed, high precision, touch screen human-machine interface, click to enter the plate roller phase adjustment interface; With automatic zero, automatic plate and preset printing position and other functions.

7.The axial adjustment is electric adjustment, and the PLC multi-function touch screen control is used. Click to enter the axial adjustment interface, and the adjustable distance is 10mm.

Indent Roll:

  1. High quality seamless steel pipe, cylindrical fine grinding and hard chrome plating.
  2. Adopt high frequency hot charging, double disk welding.

3..Shaft head forging parts, conical transition, dynamic balance correction after all processing;

4.The impression roller gap dial shows electric adjustment, adjustment range 1-11mm, using the cross slider connection, adjust the transmission gear always ensure the correct position meshing.

1.The outer diameter of the roller is ¢ 215mm.

2.The dot is consistent, and the ink is even.

3.Mesh roll gap dial shows electric adjustment, adjustment range 1-8mm, using cross slider connection, adjust the transmission gear always ensure the correct position meshing. (Cross slider is bearing type cross slider)

  1. Pneumatic lifting roller, to prevent the plate repeated inking and short-time shutdown, the net roller hole ink dry.

5.The machine adopts the well-known domestic brand Lijian or Kerou system. Equipped with automatic cleaning function, greatly saving personnel labor and cleaning time. It is of great benefit to extend the service life of high mesh roller.

6.With automatic ink leveling device, can realize the shutdown non-stop ink function. The ink leveling mode is synchronous belt, and the ink is even without noise.

7.Electric gap adjustment, with self-locking function, to ensure uniform ink. Equipped with proximity switch, when the scraper is not closed, the diaphragm pump is not ventilated to prevent ink leakage caused by false creation.

Ink System:

  1. Using pneumatic two-way diaphragm pump inking, stable ink supply, simple operation and maintenance.
  2. Ink storage cup to prevent ink spatter and exhaust,

3.Stainless steel ink fountain, automatic cycle cleaning and automatic inking.

4.The equipment is equipped with a lack of ink alarm system, flow detection, insufficient ink automatically sound the alarm bell, while stopping the paper feed. Greatly reduce the waste of cardboard.

Printing Unit

Drying Unit

Short-wave near-infrared drying system Drying system, the overall temperature uniform drying speed, to solve the market IR drying instability, high temperature, low efficiency, IR infrared lamp thermal inertia difference, insecurity and other characteristics. In order to prevent the paper scraps from falling onto the surface of the IR lamp for a long time and causing fire safety accidents, we used a quartz glass isolation device with a short-wave transmittance of >95% combined with a jet flow system to direct the temperature of H-IR to the printed matter to make the ink water dry faster.

Vacuum adsorption transfer system is adopted, and the bellows are oriented by linear guide rails.

Drying wall board width design 1200mm after printing, 1200mm board after polishing by long residence time, speed up the drying speed of ink.

The suction bellows use pneumatic to adjust the air volume of the length of the cardboard, and can control the suction width and air volume.

The height of the bellows adopts the pressure adjustment function, which is the same as the printing department, and the paper is fed smoothly on the same plane.

The drying distance can be opened according to the actual needs of printing, the temperature can be designed on the temperature controller, and it is equipped with the blocking paper detection function to prevent the fire caused by the blocking paper drying.

 

Drying Unit

Die Cutting Unit

Rubber cushion roll:

1) Rubber pad roller Φ388.9mm(excluding rubber pad)

2) Alloy structure seamless steel pipe processing and grinding, hard chrome plating.

3) The thickness of the rubber pad is 10mm. The width is 250mm. Under normal circumstances, it can be used for 5 million times.

4) The mold roller and the rubber roller can be automatically removed through the cylinder eccentric device under the condition of no mold, which can reduce the no-load of the machine and extend the life of the rubber and the knife die.

Stencil Roller:

1) The diameter of the stencil roll is 360mm, without the die.

2) Planetary structure phase adjustment, 360-degree operation, stop, positive and negative can be operated, the phase adjustment accuracy of up to 0.10mm to facilitate the version operation.

3) Digital display type phase indication, so that the operation is convenient, intuitive and accurate.

4) Mechanical transmission superior force rubber roller moves around 40mm, and is equipped with radial differential device, which can make the average distribution of rubber roll wear and greatly improve the service life of rubber roll.

5) The machine is equipped with a rubber correction device, which can be used after repeated corrections to the rubber roller.

6) Alloy structural steel seamless steel pipe processing and grinding, hard chrome plating.

7) Applicable die height 25.4mm.

8) Die board thickness :16mm(three layers of cardboard). 13mm(for five layers of cardboard)

 Operation Function:

1) The mold roller and the rubber roller can be automatically removed through the cylinder eccentric device under the condition of no die cutting, which can reduce the no-load of the machine and extend the life of the rubber and the knife die.

2) Planetary structure phase adjustment, 360-degree operation, stop, positive and negative can be operated, the phase adjustment accuracy of up to 0.10mm to facilitate the version operation.

3) 7-inch color touch screen and PLC phase control make the operation more convenient, intuitive and accurate.

4) Spline transmission, to overcome the mechanical wear of gear transmission, the best force roller moves around 40mm, and is equipped with a radial differential device, which can make the average distribution of roller wear greatly improve the service life of the roller.

5) The machine is equipped with a rubber correction device, which can be used after repeated corrections to the rubber roller.

6) Die cutting roller gap electric adjustment, adjustment range 1-10mm, using cross slider connection, using double aluminum alloy die-casting reducer adjustment, accurate adjustment and labor saving, automatic locking after adjustment, to ensure the printing quality. The gear adopts the cross slider to connect without key, and ensures the correct meshing position of the transmission gear when adjusting the clearance.

7) The unit can be electrified, directly input the length, width and height, easy to adjust, fast exchange speed.

If this function is added, the maximum die-cutting area is 1700mm.

 

Die Cutting Unit

机器功能

Machine Features 主图

The machine is composed of paper feeding, printing, drying, glazing, drying, die-cutting, stacking and other parts, which can complete the printing and die-cutting processes of three layers and five layers of corrugated cardboard at a time.

1

Wall plate thickness 60mm, the material is HT250, process: by medium frequency tempering internal stress, increase the wall plate density, hardness, strength, toughness, and conductivity, artificial aging treatment, large-scale machining center pair processing, high strength, high precision, never deformation.

2

The transmission system adopts large helical Angle helical gear transmission, low noise, enhance the strength of the gear, and improve the smoothness of the gear transmission. All transmission gears are made of 20CrMnTi high quality alloy steel, tempered by high frequency quenching, super hard treatment, fine grinding processing, high strength, durable. The whole machine adopts closed spray lubrication and oil level balancing device, so that the gear is always in a highly lubricated state.

3

Bearings are made of high quality famous brand bearings produced by NSK, SKF and C&U. Check one by one and enter the warehouse according to the standard.

4

Each unit clutch electric and with alarm bell, clutch continuous bell warning, to ensure the safety of operators, can buffer the wrong operation of the units collision with each other.

5

Each unit has an automatic zeroing system, and a small amount of cardboard can be adjusted to the correct size to reduce cardboard waste.

6

技术参数

Name of ParameterUnitSpecification
920122412281628
Width of Inside Machine毫米2400280032003200
Maximum Production Speedpieces/min300260220200
Maximum Size of Feeding毫米900x22001200x26001200*28001600x3000
Minimum Size of Feeding Paper毫米300x600380x600350*600450 x 600
Feeding Paper By Skip毫米1100x22001400x26001400*28001800x3000
Maximum Printing Area毫米2900 x 20001200 x 24001200 x 26001600 x 2800
Precision of Process Printing毫米±0.5/ ±0.75/ ±1.0±0.5/ ±0.75/ ±1.0±0.5/ ±0.75/ ±1.0±0.5/ ±0.75/ ±1.0
Thickness of Standard Printing Plank毫米7.27.27.27.2
Thickness of Printing Paperboard毫米3-113-113-113-11
Positive Knife220 x 50 x 220 x 50220 x 50 x 220 x 50220 x 50 x 220 x 50220 x 50 x 220 x 50
Minimum Grooving Space(negative knife)120x120x120x120120x120x120x120120x120x120x120120x120x120x120
Maximum Depth of Slot毫米220310310420
Printing Roller Axle Circle-oriented Regulatingdegree360° revolving360° revolving360° revolving360° revolving
Printing Roller Axle-oriented Regulating毫米±10±10±10±10
General Powerkw25/32/3632/36/4040/44/4840/44/48
Shape Size毫米9000x4700x26009000 x 4900 x 26009000x5100x26009000x5100x2600
Total Weight of Machineabout kg20000250002800028000