Easy to Operate

Easy to Operate

Computerized Order Placement

Computerized Order Placement

High Efficiency

High Efficiency

Premium Raw Materials

Premium Raw Materials

Labor Saving

Labor Saving

H-1800 5-Layer Fully Automatic Corrugated Cardboard Production Line (Steam Heating Type)

H-1800 5-Layer Fully Automatic Corrugated Cardboard Production Line (Steam Heating Type)

Multi Functions, High Precision

Fully Hydraulic Shaftless Paper Stand

Technical Parameters: 

  • Paper Clamping Range:maximum 1800mm,minimum 500mm
  • Paper Clamping Diameter:maximum¢1500mm, Minimum ¢350mm
  • Paper Holder Shaft Diameter: ¢240mm
  • Air Source Working Pressure (MPa): 0.4-0.8MPa

Hydraulic System Parameters:

  • Working Pressure (MPa): 16-18MPa
  • Lift Cylinder: ¢100 x 440mm
  • Clamp Cylinder: ¢63 x 1300mm
  • Hydraulic Station Motor Power: 3kW, 380V, 50Hz
  • Solenoid Valve Voltage: 220V, 50Hz
Fully Hydraulic Shaftless Paper Stand

SF-280 Single Sided Machine

Features:

  • The paper guide utilizes wind suction to maintain stable flute profiles at high speeds.
  • A fan, through a vacuum chamber, draws the corrugated paper within a 180-degree radius of the middle corrugating roller, creating a negative pressure zone to complete the corrugation process.
  • The suction slots on the lower corrugating roller are no wider than 2.0-2.5mm, minimizing dry paper line marks on single-faced corrugated board.
  • The reduction gearbox utilizes oil-immersion lubrication and a closed gear transmission to minimize machine vibration.
  • The glue supply is circular, with pneumatic gluing and reset, providing a cushioning effect.
  • The gluing roller features a special mesh pattern and chrome plating.
SF-280 Single Sided Machine

PH-B 600 Single and Three-layer Preheating Cylinder

Features:

  • Each roller surface is precision-ground and chrome-plated for a smooth, durable finish.
  • The preheating rollers are professionally manufactured and comply with national pressure vessel safety standards.
  • The preheating rollers and paper guide rollers are electroplated.
  • Electric wrapping.
PH-B 600 Single and Three-layer Preheating Cylinder

TO-B Double-deck Conveyor Bridge

Features:

  • The single-faced corrugated cardboard produced by the single-facer is transported via a tractor and conveyor belt to a bridge-type conveyor with a tension brake or suction brake for the next process.
  • A suction tensioning device uses a high-pressure centrifugal variable-frequency fan to vacuum-tension the cardboard, and electric deflection correction ensures a secure and even attachment.
  • Two control panels are installed for the electrical control system, allowing for separate adjustments at the top and bottom of the bridge.
  • The tractor uses a sprocket chain drive synchronized with the single-facer to pull the single-faced corrugated cardboard onto the bridge. The conveying and stacking speed is relatively slow, resulting in a wave-like pattern of overlapping sheets, providing a reserve of single-faced corrugated cardboard to compensate for speed fluctuations in the production line.
TO-B Double-deck Conveyor Bridge

PM-C Double-layer Glue Coating Machine

  • Independently driven by a variable frequency motor, it offers stable acceleration and deceleration, and excellent synchronization.
  • Synchronous belt drive ensures smooth operation, without vibration or noise.
  • The rubber rollers are anvil-embossed and chrome-plated, while the scraper and ballast rollers are finely ground and chrome-plated.
  • The ballast system utilizes a dual-ballast roller structure for simple operation and easy maintenance.
  • Circulating glue system prevents glue settling.
  • Equipped with a preheating device to accelerate glue gelatinization and high-speed operation for a secure bond.

Technical Parameters:

  • Preheating Roller Diameter: Ø 320mm, Finely Ground, Chrome-Plated
  • Paper Pressing Roller Diameter: Ø 110mm, Finely Ground, Chrome-Plated
  • Paste Spreading Roller Diameter: Ø 240mm, Finely Ground, Chrome-Plated
  • Glue Spreading Roller Diameter: Ø 110mm, Finely Ground, Chrome-Plated
PM-C Double-layer Glue Coating Machine

DF-C Double-sided Machine

  • The overall structure is constructed of high-strength wide channel steel, offering aesthetically pleasing design and stable operation.
  • The hot plate is professionally manufactured to meet national pressure vessel safety standards. Its internal S-shaped airflow guide maximizes steam utilization, and multiple welded reinforcement ribs prevent deformation.
  • The steam inlet and exhaust ports are arranged in an S-shape, ensuring a balanced and uniform temperature on the hot plate.
  • The heating platen features segmented temperature control to adjust to vehicle speed.
  • The heating section's pressure rollers are electrically powered for smooth, safe, and reliable lifting.
  • The upper cotton belt is equipped with a set of guide rails, with both pneumatic and manual tension adjustment. The lower cotton webbing belt is equipped with tension and left-right guide rails.
  • The drive unit utilizes large-diameter, textured, wear-resistant rubber to minimize belt slippage and enhance operational stability.
  • Enclosed, oil-impregnated gear transmission is employed.

 

Hot Plate Section:

*Hot Plate Dimensions: 1980mm long x 600mm wide x 135mm high

*Material: Hot plate made of 20G steel from Jinan Steel.

*Processing: Surface finishing.

*Connection Method: Single hydrophobic plate and multiple hydrophobic plates can be used interchangeably.

*Pressing Method: Uses dense rollers.

*Roller Diameter: Ø 70mm, solid 45# steel.

*Roller Diameter: Ø 70mm, solid 45# steel.

*Main Drive Roller Diameter: Upper Ø 500mm, Lower Ø 500mm

DF-C Double-sided Machine

TB-C Thin Blade Slitting and Crimping Machine

  • Frequency conversion adjusts to track production line speed, ensuring synchronization.
  • Automatic knife system eliminates the need for blade sharpening during production. The knife mechanism can also be configured for sharpening times and milling times based on material and trimming requirements.
  • *High-quality 1.2mm blades slit cardboard at high speed, ensuring a smooth, clean cut, no corrugation deformation, and an aesthetically pleasing appearance, while facilitating full-page printing on cartons.

Technical Parameters:

  • Machine can move ±90mm horizontally *Minimum slitting width: 140mm
  • Operating pressure: 0.6-0.9MPa
  • Relative humidity: 20%-90% *Temperature requirement: 5-50°C
TB-C Thin Blade Slitting and Crimping Machine

Spiral knife Cross-cutting Machine

  • Specialized structural design: Exceptionally strong mechanical wall panels and base, with see-through windows on both sides for easy inspection and maintenance.
  • High-precision, high-hardness ground gears for high-speed durability and long life, ensuring precise blade engagement and smooth, burr-free cardboard.
  • High-precision blade shaft and tool holder design ensure smooth, high-speed cutting.
  • Specially designed blade change mechanism for quick and easy tool changes.
  • The entire system is designed and manufactured to C.E. standards and undergoes rigorous industrial-grade computer testing to ensure quality, longevity, and stability.
  • The drive system utilizes an AC servo drive for high quality, fast response, and precise movement.
  • A special power regeneration and storage design provides exceptional energy savings and is suitable for factories with unstable power supplies.
  • The system features an automatic detection function to prevent equipment damage caused by abnormal use and negligent operation.
  • The computer automatically adjusts the paper cutting acceleration according to cardboard specifications and production speed; it also automatically tracks the cardboard speed to maintain synchronization.
  • The computer can store up to 999 orders and automatically complete them in sequence or based on priority, displaying various production information on the screen.

Technical Parameters

  • Maximum Speed: 120m/min
  • Cutting Range: Maximum 9999mm, Minimum 500mm
  • Cutting Accuracy: ±1mm at a constant speed
  • Boardboard Requirements: Base Paper Less than 360g/㎡, Core Paper Less than 200g/㎡
  • Thickness 3-14mm, Moisture Content Less than 10%
  • Minimum Width: Warp Less than 30mm at 1000mm
  • Relative Humidity: 20%-90%
  • Relative Temperature: 5°C-50°C
  • Air Pressure: 0.6-0.9MPa
  • Cutter Shaft Diameter: Upper Ø 188mm, Lower Ø 188mm
  • Paper Guide Shaft Diameter: Front Upper Shaft (Sun Gear) Ø 165mm, Front Lower Shaft Ø 120mm
  • Rear Upper Shaft (Sun Gear) Ø 165mm, Rear Lower Shaft Ø 120mm
Spiral knife Cross-cutting Machine

Right Angle Stacker

  • Conveyor section decelerates and stacks cardboard, with motorized horizontal delivery
  • Wide conveyor belt transports vertically joined cardboard
  • A switch controls cardboard delivery when the required number of sheets or height is reached
  • Maximum cardboard length: 2500mm
Right Angle Stacker

Paste Making Circulation System

  • Provides starch adhesive for single-sided machines, pasting machines, and other equipment.
  • The glue dispenser can simultaneously prepare and mix the main adhesive and carrier adhesive, allowing for large glue production.
Paste Making Circulation System

Machine Features

Machine Features 主图

Production Speed:80-100 m/min

1

Effective Working width:500mm-1800mm

2

Corrugated Flute Combination:A,B,C,E flute combination(customer-specified)

3

4.The base paper used for the production line speed test must meet the following requirements:
Base paper grade not less than B
Base paper moisture content 11% ± 1%
Face paper 150-200 g/m²
Core paper 150-200 g/m²
Corrugated paper 105-180 g/m²

4

Production line length:Approximately 80 meters(based on the foundation draeing).Equipment footprint:80m x8.2mx4.8m

5

Equipment Flow Direction:Drive placement can be let or right,depending on the customer’s facility.

6

Total Line Power:160 kw

7

Technical Parameters

ItemSpecificationConfigurationQuantity
Fully HydraulicShaftless Paper Holder1800mmHyperbolic heavy-duty rocker arm, toothed paper clamp, multi-point brake, hydraulically driven lifting, left and right translation, centering5 Units
F-280 Single-sided Machine1800mmTiles roller Ø280mm, material 48 alloy steel chrome-plated, variable frequency motor, universal joint drive2 Units
PH-A Single Weight Preheating Cylinder1800mmØ 600mm, roller surface is precisely ground and chrome-plated, smooth and durable4 Units
PH-B triple Preheating Cylinder1800mmØ600mm, roller surface is precisely ground and chrome-plated, smooth and durable1 Units
TO-B Double-deck Conveyor Bridge1800mmIndependent lifting, adsorption tensioning, main beam 200mm.1 Set
PM-C Double-layer Glue Coating Machine1800mmGlue coating roller Ø240mm, ballast type1 Unit
DF-C Double-sided machine1800mm16 hot plates, intensive pressure rollers, electric lifting and pneumatic tensioning of the belt1 Set
TB-C thin blade slitting and crimping machine1800mm5 blades and 8 wires, electric blade adjustment1 Unit
Spiral Knife Cross-Cutting Machine1800mm12.5kw servo motor, KBE driver,12.5kw servo motor, KBE driver, maximum cutting error ±1mm, plus color mark tracking.1 Unit
Right Angle Stacker1800mmAutomatic horizontal output1 Unit
Electrical systemStandard1 Set
Glue Making MachineStandard1 Unit